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Gear Coupling Oil Pump

Name: Gear Coupling Oil Pump
Brand: FLUID TECH SYSTEMS
Price: 2500.00 INR
Availability: InStock

Price 2500.00 INR/ Piece

Get a Price/Quote

MOQ : 1 Piece

Gear Coupling Oil Pump Specification

Theory
Rotary Pump (Gear Mechanism)

Flow Rate
30 LPM to 150 LPM

Max Suction
6 meters

Frequency
50/60 Hz

Control System
Manual/Automatic

Noise Level
< 72 dB

Caliber
Standard/Custom as per requirement

Working Temperature
-10C to +80C

Head Size
10-40 meters

Features
Low Maintenance, Smooth Operation, High Efficiency

Speed
Up to 1450 RPM

Inlet/Outlet
3/4 to 2 BSP (Customizable)

Voltage
220-415 V

Discharge Pressure
Max 10 Bar

Mounting Type
Base Plate Mounted

Material
Cast Iron / Stainless Steel

Structure
Horizontal Mounting, Compact Design

Power
0.5 HP - 5 HP

Standard
ISI / ISO 9001 Certified

Fuel Type
Oil, Light Viscous Liquids

Pressure
Up to 10 Bar

Usage
Oil Transfer, Lubrication, Hydraulic Oil, Diesel

Application
Industrial, Automotive, Machinery Lubrication

Suction Type
Positive Suction

Seals Type
Mechanical Seal / Lip Seal

Priming
Self Priming

Pump Type
External/Internal Gear Coupling Pump

Capacity
10 LPM - 200 LPM

Surface Finish
Powder Coated / Painted

Bearings
Heavy Duty Ball/Roller Bearings

Viscosity Range
20-1500 cSt

Protection Class
IP55

Shaft Material
Alloy Steel

Service Life
Long Service Life

Rotation Direction
Clockwise/Counter-Clockwise

Coupling Type
Flexible/Solid Gear Coupling

Weight
Approx. 25-45 kg

Drive Type
Electric Motor Driven

Gear Coupling Oil Pump Trade Information

Minimum Order Quantity
1 Piece

Supply Ability
100 Pieces Per Day

Delivery Time
3-5 Days

About Gear Coupling Oil Pump

A gear coupling oil pump is a mechanical device used to lubricate and cool gear couplings in industrial machinery. It consists of a pump unit, reservoir, piping, and control system. The pump unit, typically driven by an electric motor, circulates lubricating oil through the coupling to reduce friction, dissipate heat, and prevent wear and damage to the gear teeth. Gear coupling oil pumps are essential for maintaining the efficiency, reliability, and longevity of gear couplings in various applications, such as power transmission systems, heavy machinery, and rotating equipment.

FAQs:

Q: What is the purpose of a gear coupling oil pump?

A: The primary purpose of a gear coupling oil pump is to provide lubrication and cooling to gear couplings. Gear couplings transmit power between rotating shafts while accommodating misalignments and fluctuations in torque. The oil pump ensures that the coupling operates smoothly by reducing friction, dissipating heat generated during operation, and preventing premature wear and damage to the gear teeth.

Q: How does a gear coupling oil pump work?

A: A gear coupling oil pump works by circulating lubricating oil through the gear coupling assembly. The pump unit draws oil from the reservoir and delivers it under pressure through a network of pipes or channels to the gear coupling. The oil is directed to the gear teeth and other critical contact surfaces, forming a thin film of lubrication that reduces friction and heat generation. The oil then returns to the reservoir for recirculation.

Q: What are the benefits of using a gear coupling oil pump?

A: Using a gear coupling oil pump offers several benefits. It ensures proper lubrication and cooling of the gear coupling, which helps minimize wear, reduce maintenance requirements, and extend the service life of the coupling. The pump also helps maintain the efficiency and performance of the coupling by reducing power losses due to friction and preventing overheating. Additionally, the pump allows for centralized lubrication, simplifying maintenance procedures.

Q: How is a gear coupling oil pump installed?

A: Gear coupling oil pumps are typically installed in close proximity to the gear coupling assembly. The pump unit is securely mounted, and the reservoir is positioned at an appropriate height to allow gravity flow or connected via piping. The oil pump is connected to the gear coupling assembly through inlet and outlet ports, ensuring proper oil flow and circulation. It is crucial to follow the manufacturer's installation instructions and guidelines for optimal performance.

Q: Can a gear coupling oil pump be customized for specific applications?

A: Yes, gear coupling oil pumps can be customized to suit specific application requirements. Factors such as flow rate, pressure, and oil viscosity can be tailored based on the size and operating conditions of the gear coupling. Customization options may include selecting the appropriate pump size, motor power, and control features to match the specific needs of the machinery or system.

Versatile Oil Transfer Solution

Engineered for a wide range of applications, the gear coupling oil pump is suitable for transferring lubricants, hydraulic oil, and diesel across industries. Its compatibility with both standard and custom calibers, plus positive suction up to 6 meters, ensures flexibility and dependability in industrial, automotive, and machinery lubrication requirements.

Robust Construction and Longevity

Built with alloy steel shafts, cast iron or stainless-steel bodies, and finished with powder coating or paint, this pump is designed to withstand demanding environments. Heavy-duty ball or roller bearings contribute to its long service life, while IP55 protection secures performance in challenging conditions.

Efficient, Smooth Operation

The pump utilizes a rotary gear mechanism for efficient, high-pressure fluid transfer. Its flexible drive system, electric motor compatibility, low noise level (<72 dB), and manual or automatic control system all contribute to smooth operation and minimal maintenance. Self-priming and high discharge pressure (up to 10 bar) enhance productivity in every application.

FAQs of Gear Coupling Oil Pump:

Q: How do I determine the correct rotation direction for my Gear Coupling Oil Pump?

A: The gear coupling oil pump can operate in both clockwise and counter-clockwise directions. Check your applications flow and piping requirements to select the suitable rotation direction, ensuring the best performance and correct installation.

Q: What types of fluids can this pump handle, and what is the recommended viscosity range?

A: This pump is ideal for oil, hydraulic oil, diesel, and other light viscous liquids within a viscosity range of 20 to 1500 cSt. Always ensure the fluid complies with pump material compatibility and viscosity recommendations for optimal efficiency and longevity.

Q: When should maintenance be performed on this oil pump?

A: Routine maintenance can be scheduled based on operating hours and application conditions, typically every 6 to 12 months. Regularly check for seal integrity, bearing condition, and clean any debris to maintain smooth operation and long service life.

Q: Where is the Gear Coupling Oil Pump commonly used?

A: It is widely employed in industrial settings, automotive service stations, lubrication systems for machinery, and hydraulic oil transfer applications, providing reliable service across base plate mounted, compact horizontal installations.

Q: What is the process for customizing inlet and outlet sizes?

A: Custom inlet and outlet sizes (from 3/4 to 2 BSP or beyond) can be specified during your order. Coordinate with the manufacturer or supplier to detail your requirements for tailored fit and seamless integration into existing systems.

Q: How does the self-priming feature benefit the user?

A: The self-priming capability allows the pump to automatically draw fluids from the reservoir at start-up without manual priming, simplifying setup and improving operational efficiency, especially where frequent stops and starts occur.

Q: What are the key advantages of choosing a flexible or solid gear coupling type?

A: Flexible gear couplings accommodate minor misalignments between the drive and pump, reducing stress on components and extending service life. Solid couplings ensure robust, precise torque transmission in stable, well-aligned systems.